Heat Sink Manufacturing

Simone provides heat sink manufacturing solutions for high-power electronic systems, supporting applications in telecommunications, data centers, and industrial electronics. Our capabilities combine thermal analysis, multiple heat sink manufacturing technologies, and thermal integration, allowing customers to develop optimized cooling solutions from prototype to production.

Thermal Analysis

We offer a range of heat sinks in both copper and aluminum, ensuring optimal thermal management for various applications.

Effective heat sink design starts with understanding thermal performance requirements. Simone supports thermal analysis and design evaluation to help optimize heat sink geometry, airflow, and heat transfer efficiency before manufacturing.

This helps engineers:

  • Improve cooling performance
  • Reduce design iterations
  • Optimize manufacturability

Extruded Heat Sinks

Aluminum extrusion is a widely used method for producing heat sinks with consistent profiles and good thermal conductivity. Extruded heat sinks are suitable for applications requiring reliable heat dissipation and cost-efficient production.

Typical advantages include:

  • Efficient production for medium to high volumes
  • Good thermal performance
  • Cost-effective cooling solutions

Skived Heat Sinks

Skiving creates high-density fins directly from solid metal, enabling thinner fins and larger surface area compared with many conventional methods.

This process is well suited for:

  • High-power electronics
  • Data center hardware
  • Telecom equipment requiring high cooling performance

VC / Heat Pipe Integration

or demanding thermal environments, heat sinks can be integrated with vapor chambers or heat pipes to improve heat spreading and cooling efficiency.

Simone supports the integration of these technologies to deliver complete thermal solutions for high-power electronic systems.

Sub-Assembly and Thermal Interface Integration

To simplify system integration, Simone can provide heat sink sub-assembly services, allowing components to be delivered ready for installation.

Typical integration services include:

  • Gasketing installation
  • Thermal pad installation
  • Mechanical sub-assembly
  • Preparation for system-level integration

Heat Sink Manufacturing Capabilities

  • Thermal analysis
  • Extrusion heat sinks
  • Skived heat sinks
  • VC / heat pipe integration
  • Thermal interface assembly
  • Precision CNC finishing